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KILN METHOD

Post by Omid
on 21 August 2017

 

System Overview
Pelaque Furnace Automation System is designed to control pelaque bricks baking process. The control process is done by controlling the temperature. Overally, this system provides the possibility of full automatic baking process. The pelaque furnace automation system consists of two main parts as follow:

  • Central Controller system
  • Kiln Controller System

Central Controller System
This part comprises a PC, UPS and Software.

The most important component of Central Controller System is software. This sotware is designed to control baking process automatically and workerless which leads to energy consumption, costs and time reduction as well as increasing the products quality. Moreover, the software provides a real-time overview of kiln controller system performance and ongoing tracing of baking process.

Some features of this software are:

  • Online baking process monitoring
  • Controlling actuators (Fan and inverter) in both manualy and atomatically modes
  • Defining several baking process in consideration to types of brick
  • Providing complete reports of kilns parameters includes temperature and actuators status
  • Defining users with different access
  • Automatic detection kiln control panels

 Kiln Controller System

This part of system is designed to implement baking process based on predefined routins. It is important to employ reliable components for designing this part because of its critical role. Kiln Controller System block diagram is shown in the following picture:

TUNNEL KILN

tunnel kiln brick


SHUTTEL KILN


HOFFMAN KILN

HOFFMAN KILN


Economical kiln A11

Products Machine

Post by Omid
on 08 October 2016

The age old manual processes have given way to modern methods of efficient brick manufacturing and rapid drying and firing

HAMGAM SANAT is a world leader in such processes and is producing very robust, long lasting and reliable machinery.

Semi-automatic plants still use sun for drying the bricks. in some cases the transfers are manually handled.

in both the automatic and semi-automatic processes the crushing of the soil is done using a primary and a secondary crusher .

the powdered clay is mixed with water and allowed to become homogeneous in curing tanks . Air is removed using vacuum pumps. this homogenous mixture of water and clay is extruded to from bricks.

In the automatic process the bricks are transferred into hot air ovens by use of handling machinery. after drying the bricks are mechanically transferred to firing kilns. HAMGAM SANAT kilns which are among the most efficient in the world ensure even firing of all bricks thus eliminating rejects.

The kilns use gasoline, mazut, gas and most other commercially available fuels